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Home/Products/Waterproof Harness
Quick Answer
IP67/IP68-rated sealed harnesses built with peripheral seals, wire-level cavity plugs, and optional TPE overmold. Every unit hipot-tested at 1,500 V AC. Michigan-based, 5–7 day sample lead time with validation included.
Waterproof Wire Harness

IP67. IP68.Sealed.Hipot-Verified.

Sealed wire harnesses for marine sensors, EV charging ports, outdoor IoT, and washdown equipment. Peripheral seals, cavity plugs, and overmolded strain relief — validation runs in-house, no third-party lab queue.

Submit Spec Sheet →Talk to an Engineer
IP68
Top Rating
1,500V
Hipot Test
−40/+125
Operating °C
100%
Units Tested
What "Waterproof" Means Here

IP Rating Is the Floor.
Field Life Is the Ceiling.

IEC 60529 IP ratings describe a 30-minute lab test. A waterproof harness that passes IP67 in the lab can still corrode in the field if the wire seal size is wrong, the cable jacket loses elasticity at −20 °C, or the connector backshell has a tooling-line micro-channel. We build against actual environmental envelopes: temperature swing, UV exposure, chemical contact, and flex count — not just the IP digit.

For builds where sealing is the dominant constraint, you are on the right page. If your harness is also high-voltage, see high-voltage harness — we stack the two specs. If sealing is delivered through TPE overmold rather than a connector seal, route via overmolded harness. For the unconstrained custom baseline, see custom wire harness.

Waterproof Deutsch DT connectorIP67 water spray testOutdoor waterproof harness installed
Key Specifications
IP Ratings
IP54, IP67, IP68 (1 m / 30 min standard, extended on quote)
Wire Gauge
AWG 26 to AWG 8 · UL 1015, UL 4703, TE Raychem 55A high-temp
Operating Temperature
−40 °C to +125 °C standard · +200 °C with TE Raychem insulation
Sealed Connectors
TE Deutsch DT/DTM/DTP, Weatherpack, Molex MX150, Amphenol AT, JST WPJ/WPK
Core Capabilities
Peripheral Connector Seals
Interfacial seals press into connector housings to block moisture at the connector face. Paired against the mating half per the connector manufacturer's IP rating.
Wire-Level Cavity Seals
Individual rubber plugs inserted into each conductor cavity seal around the wire jacket. Sized to actual jacket OD — not the nominal spec — to eliminate the pinhole failure mode.
Overmolded Strain Relief
TPE or PUR overmold applied over the wire-to-connector interface. Provides IP67/IP68 sealing plus mechanical strain relief in one operation using in-house tooling.