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SUPERIOR HARNESS & ASSEMBLY

Precision wire harness and cable assembly manufacturing for the automotive, medical, robotics, EV, and industrial sectors — built to your exact specifications since day one.

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3179 Black Gap Rd, Chambersburg, PA 17202
+1 (734) 891-0248
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Home / Capabilities
Manufacturing Capabilities

Everything Under One Roof

From design-assist engineering through final functional test, we control the full process in-house — so quality, lead time, and accountability never get handed off.

Core Processes

Precision At Every Stage

Automatic Cut & Strip
01
Automatic Cut & Strip
Computerized wire cutting and stripping machines deliver precise lengths and clean insulation removal for repeatable, high-quality terminations at production volume. Our equipment handles wire gauges from 28 AWG through 2/0 AWG.
Terminal Application & Crimping
02
Terminal Application & Crimping
High-precision presses and applicators ensure strong, reliable electrical connections. Every crimp profile is validated with pull testing to IPC/WHMA-A-620 acceptance criteria. We run over 400 terminal configurations in-house.
Ultrasonic Splicing
03
Ultrasonic Splicing
Ultrasonic welding creates strong, reliable wire splices without soldering — delivering excellent conductivity, reduced resistance, and long-lasting performance. Ideal for high-current and high-vibration applications.
Overmolding & Potting
04
Overmolding & Potting
Custom mold design for your connector geometry adds protection against harsh environments, providing strain relief and enhanced durability for finished assemblies. IP67/IP68-rated configurations available.
In-House Testing
05
In-House Testing
Every assembly undergoes rigorous in-house testing before leaving our floor. Our testing methods include Pull Force Testing to validate crimp integrity, and Resistance Testing to verify low-resistance, high-conductivity connections throughout every harness.
Pull Force TestingResistance TestingContinuity TestingVisual Inspection
Kitting & JIT Delivery
06
Kitting & JIT Delivery
Managed inventory, component kitting, kanban programs, and just-in-time delivery keep your production line running without interruption. We maintain safety stock for high-runners and can ship same-day on emergency orders.

Our Process

1
TOOLING DESIGN
Custom mold design for your connector and cable geometry.
2
MOLD FABRICATION
Partnered with local mold manufacturers for precision tooling.
3
OVERMOLDING
Precision overmolding with chosen material.
4
TESTING
Pull force testing, resistance testing, IP rating validation, visual inspection.
5
PRODUCTION
Scale to full production volume.

Ready to Start Your Project?

Share your specs and we'll respond with a detailed quote within one business day.

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