From design-assist engineering through final functional test, we control the full process in-house — so quality, lead time, and accountability never get handed off.
Core Processes
Precision At Every Stage
01
Automatic Cut & Strip
Computerized wire cutting and stripping machines deliver precise lengths and clean insulation removal for repeatable, high-quality terminations at production volume. Our equipment handles wire gauges from 28 AWG through 2/0 AWG.
02
Terminal Application & Crimping
High-precision presses and applicators ensure strong, reliable electrical connections. Every crimp profile is validated with pull testing to IPC/WHMA-A-620 acceptance criteria. We run over 400 terminal configurations in-house.
03
Ultrasonic Splicing
Ultrasonic welding creates strong, reliable wire splices without soldering — delivering excellent conductivity, reduced resistance, and long-lasting performance. Ideal for high-current and high-vibration applications.
04
Overmolding & Potting
Custom mold design for your connector geometry adds protection against harsh environments, providing strain relief and enhanced durability for finished assemblies. IP67/IP68-rated configurations available.
05
In-House Testing
Every assembly undergoes rigorous in-house testing before leaving our floor. Our testing methods include Pull Force Testing to validate crimp integrity, and Resistance Testing to verify low-resistance, high-conductivity connections throughout every harness.
Pull Force TestingResistance TestingContinuity TestingVisual Inspection
06
Kitting & JIT Delivery
Managed inventory, component kitting, kanban programs, and just-in-time delivery keep your production line running without interruption. We maintain safety stock for high-runners and can ship same-day on emergency orders.
Our Process
1
TOOLING DESIGN
Custom mold design for your connector and cable geometry.
2
MOLD FABRICATION
Partnered with local mold manufacturers for precision tooling.
3
OVERMOLDING
Precision overmolding with chosen material.
4
TESTING
Pull force testing, resistance testing, IP rating validation, visual inspection.
5
PRODUCTION
Scale to full production volume.
Ready to Start Your Project?
Share your specs and we'll respond with a detailed quote within one business day.