Overmolded strain relief and sealed terminations with custom tooling fabricated in-house. TPE, PUR, and Nylon compounds. IP67/IP68 validated. Pull-force tested on every unit.
An overmold is not a cosmetic finish. It is a structural element that prevents the conductor-to-terminal crimp from experiencing the bending moment when the cable is flexed or pulled. A cable that enters a connector without overmolded strain relief will fatigue at the terminal — even at low flex counts — because the full mechanical load is transferred to a 1 mm crimp barrel instead of being distributed over 50 mm of elastomer. That is the primary failure mode overmolding solves.
The secondary function is sealing. A properly designed overmold eliminates the gap between the cable jacket OD and the connector housing — sealing the back of the connector to IP67 or IP68 without relying on a rubber boot that can slide, crack, or be omitted during field maintenance. If your harness needs sealing at the connector face as well, we add a peripheral seal — see waterproof harness for the full sealing system.
